Application of heat shrink tube in automotive motor

Mar 01, 2025 Leave a message

 

1. Application of heat shrink tube in automotive motor
Features:

Insulation protection: Wrap motor windings and wire connections to prevent short circuit or leakage.

Waterproof and moisture-proof: Through the heat shrink seal, avoid water vapor, oil intrusion.

Mechanical protection: Enhance the wear resistance of the wiring harness or connecting parts.

Identification function: Color heat shrink tubes can be used to distinguish lines of different voltage levels.

Typical application scenarios:

Motor winding end: protect the exposed part of the winding to prevent breakdown or oxidation.

High voltage harness connection (such as electric vehicles) : Insulation of the high voltage joint between the battery, inverter and motor.

Sensor cable: Encapsulates the connection points for temperature sensors and position sensors.

Material selection:

Polyolefin heat shrink pipe: commonly used, temperature 125℃~150℃, low cost.

Fluororubber heat shrink pipe: high temperature resistance (above 200℃), oil resistance, suitable for high temperature areas.

Double-wall heat shrink tube: inner layer with adhesive, better sealing, suitable for humid environment.
 

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2. The application of bellows in automotive motors

Features:

Mechanical protection: Protect wire harnesses or pipes from vibration, friction, and extrusion.

Heat dissipation assistance: Some bellows are designed to promote air circulation and assist heat dissipation.

Environmental resistance: dustproof, oil proof, chemical corrosion proof.

Flexible wiring: adapt to the complex spatial layout around the motor.

Typical application scenarios:

Motor external wire harness protection: wrap the motor power cord and signal line to avoid friction with the body.

Cooling line: Some hoses of the motor cooling system use high temperature bellows.

Rotor/stator leads: Flexible protection when space is limited

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